info@benelabos.com·Professional spray gun & spray system manufacturer

Top Spray Gun for Fluid Bed Granulation

Two-fluid top spray gun for fluid bed granulation, stainless steel body
10+Gun models, lab to production
φ0.6–1.2 mmNozzle bores, custom sizes
1–300 LFluid bed bowl coverage
0Machine structure changes

Model: Sized to your machine model — 36 models across 7 series

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Benelabo top spray guns cover 10+ models across fluid beds from 1 L lab bowls to 300 L+ production processors, with φ0.6–1.2 mm nozzle bores and two-fluid or three-fluid atomization — engineered so the gun set installs without changing your machine’s mechanical structure or control program.

Highlights

Uniform atomization

Two/three-fluid heads with CFD-optimized air caps narrow the droplet spectrum for consistent granule color and size.

Anti-clogging operation

Anti-deposition tip geometry plus quick-detach nozzles move cleaning from mid-batch downtime to between-batch routine.

Import-replacement economics

Built to your machine’s mounting and connections — equivalent atomization, shorter lead time, lower lifetime cost.

Multi-head coverage

Five/seven/eight-head assemblies serve large multi-nozzle beds from one lance.

Applications

Top spray gun application in fluid bed granulation
  • Fluid bed top-spray granulation and drying
  • Retrofit upgrades of existing fluid beds
  • Lab and pilot pellet lines
  • Heated variants for hot melt duty

Real-scene, company and exhibition photos are being curated for this page — available on request meanwhile: info@benelabos.com.

Product Images

Full Specifications

Model familyCoverageNoteEvidence
ELS-DPQⅠ / 5L / 15L / 30LLab to pilot bedsTwo-fluid, single headManufacturer spec
ELS-DPQ300L / 300-3TLProductionThree-fluid optionManufacturer spec
Multi-head 5/7/8Large bedsSingle lance assemblyManufacturer spec
ELS-DPQⅡ / D461 L experimentalNozzles φ0.6–1.2, air cap φ2.5Manufacturer spec

How to Choose

Gun family by bed scale: ELS-DPQⅡ/D46 for 1 L experimental beds (φ0.6–1.2 nozzles); ELS-DPQⅠ/5L/15L/30L two-fluid for lab-to-pilot; ELS-DPQ300L/300-3TL with three-fluid option for production; multi-head 5/7/8 assemblies serve large beds from one lance. All bores run φ0.6–1.2 mm standard, air caps engineered to your liquid.

  1. ExperimentalELS-DPQⅡ · D46 — 1 L beds, φ0.6–1.2 nozzles
  2. Lab → pilotELS-DPQⅠ · 5L · 15L · 30L — two-fluid, single head
  3. ProductionELS-DPQ300L · 300-3TL — three-fluid option; 5/7/8 multi-head for large beds

Where this sits: One of 7 gun series — all listed on the Spray System hub with retrofit-to-your-machine guidance.

Pain Points This Solves

Original spare guns are slow and priced like gold

Built to your machine’s mounting and connections — equivalent atomization, shorter lead time, lower unit cost.

Mid-batch clogging stops the batch

Anti-deposition tip geometry and quick-detach nozzles move cleaning from mid-batch downtime to between batches.

Wide droplet spectrum gives rough granules

CFD-optimized air caps narrow the droplet spectrum for consistent granule growth.

Ordering & Trade Details

ItemHow it works at Benelabo
CustomizationNozzle bores φ0.6–1.2 mm standard; air caps, liquid lanes, mounting and connections engineered to your machine model and liquid.
SamplingAtomization laser-tested before shipment; spray trials on your process via the sampling service.
Quotation & lead timeSend your machine model, process and capacity — engineers reply within 24 business hours; pricing and lead time are confirmed on the proforma invoice.
Payment & shippingPayment terms and shipping Incoterms are agreed on the proforma invoice; export-grade packing with packing list and commercial invoice as standard.
DocumentationManufacturer spec sheets and nozzle schedule with every gun; material certificates on request.

How We Work

1 · RFQ

Send material, process and capacity — a named engineer replies within 24 business hours.

2 · Sampling & design

Send machine model and liquid properties — the gun set comes back sized, with nozzle schedule and spray test data.

3 · Production & FAT

Built and tested against the agreed spec — FAT evidence before shipment.

4 · Delivery & support

Export packing, installation guidance and spare-part supply from the same factory.

Request sizing & a quote for Top Spray Gun →

FAQ

How to solve fluid bed spray gun clogging?
Anti-clogging tip geometry, quick-detach nozzles and optional CIP cleaning balls; bore size is matched to your binder solids to stop blockage at the source.

Can I upgrade my fluid bed spray system without replacing the machine?
Yes — gun sets are built to your mounting and liquid/air interfaces; the main machine structure and control program stay untouched.

Which nozzle size should I choose?
φ0.6–1.2 mm standard: finer atomization and thin liquids smaller, high-solid binders larger. Share your fluid for a sized recommendation.

Related Products

Hot Melt Spray Coating

Solvent-free fluid bed coating, mini to production scale.

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Multifunctional Fluid Bed

5-in-1 granulation, Wurster coating, pelletizing, layering, drying.

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Jet Mill

MC-series 1–30 μm micronization, 0.035–250 kg/h.

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Vegetable Empty Capsules

Plant-based, ≤3% moisture, sizes 00–4, trials from 1,000 pcs.

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Explore the full range: Spray System →

Why buyers choose Benelabo guns

Long-built gun expertise, applied to your machine

Our longest-standing line

Spray guns are where Benelabo started — 7 series and 36 models refined over years of production use, not a recent catalog expansion.

Custom, not catalog-only

Bores φ0.6–1.2 mm standard; air caps, liquid lanes and mounting engineered to your machine model and liquid properties.

Replacement economics

Equivalent atomization at lower unit cost and shorter lead time than imported spares — upgrade without changing the machine.

See how a trial runs: Sampling & Test Service · Talk to an engineer: Request a Quote

Ready to verify on your material?

Send your formulation and target spec — a test plan and quotation come back typically within one working day.

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