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Extrusion-Spheronization — The Standard Route to 0.2–2 mm Pellets

JCD screw extruders paired with GY spheronizer bowls turn wet mass into 0.12–0.5 mm spherical pellets from a 0.12 kg batch — the classic route to sustained-release pellets.

2+2JCD-50/100 + GY bowls
0.12 kgmin batch
0.12–0.5 mmpellet φ
10–50 kg/hextrusion

Highlights

Pellets from 0.12 kg batch

Screw extruder plus GY spheronizer bowl turns wet mass into spherical pellets from lab scale — the classic route for 0.2–2 mm sustained-release pellets.

Matched pairs

JCD-50 pairs GY-315; JCD-100 pairs GY-700 — charge geometry matched by design.

Dense, round pellets

Spheronization produces low-porosity spheres that coat evenly.

Applications

  • Sustained-release pellet APIs
  • Herbal pellet formulations
  • R&D and pilot pellet development

Product Images

Full Specifications

UnitSpecNoteEvidence
JCD-50 extruder10 kg/h classlab, 0.12 kg min batchManufacturer spec
JCD-100 extruder50 kg/h classpilot/productionManufacturer spec
GY-315 spheronizerφ315 bowlpairs JCD-50Manufacturer spec
GY-700 spheronizerφ700 bowlpairs JCD-100Manufacturer spec

FAQ

What is extrusion-spheronization used for in pharmaceutical pellets?
Producing dense, spherical 0.2–2 mm pellets with narrow size distribution — the standard route for sustained-release and coated pellets that are later filled into capsules or compressed.

What is the minimum batch size for lab scale work?
JCD-50 + GY-315 starts from 0.12 kg wet mass (0.1 kg spheronizer charge) — formulation screening scale.

Which friction plate pattern should I choose?
Crosshatch (orthogonal) plates for general pellets; divergent plates for sticky masses; smooth plates for polishing rounds. Many labs keep two sets — they interchange quickly.

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